alkaline cleaner for metal

POWER CLEAN SP works on multi metals and were able to have one single solution for cleaning all our multimetal parts. &I^6}0xmy!u't/W_Mq5*A@+^ Want clarification on what type(s) of chemical solubility your residues are likely to have? Alkaline cleaning blends alkalinity sources with a balanced amount of surfactants to constitute a highly effective metal cleaner. Alkaline cleaners are a wise choice when cleaning iron or steel surfaces where rust and paint removal is required. POWER CLEAN SP is best suited for a cleaning application where the most powerful cleaning action is desired for different types of metals that are cleaned in the same parts washer. Search TechNotesto see if its been answered before orAsk Alconox. Sitemapdocument.write(unescape("%3Cspan id='cnzz_stat_icon_1278962462'%3E%3C/span%3E%3Cscript src='https://v1.cnzz.com/z_stat.php%3Fid%3D1278962462%26show%3Dpic1' type='text/javascript'%3E%3C/script%3E")); Ultrasonic car parts cleaner manufacturer, Top 10 Things to Know about Ultrasonic Cleaning Machine, Tianyue cleaner solves the problem of mask making, helps f, How to clean wave soldering, reflow soldering and the tool, Cleaning metal: Ferrous metal, aluminum, copper. /PageLabels << Powders are usually added manually, but they are more cost effective for most operations. Degreasing Chemical is a white chemical in powder form which is used for removal of oils, soils, lubricants, cutting coolants from various type of metal surfaces. Matching which alkaline cleaner will be best for certain applications depends on the soil level on the substrate and what kind of metal you are working with. Waxes, heavy-oil rust inhibitors and other durable corrosion prevention compounds require a more aggressive product. Shen Zhen Tian Yue New Material Technology Co.,Ltd . Alkaline cleaners remove organic residues. The alkaline cleaners in either spray washers or immersion systems can effectively work into hard to reach areas and produce exceptionally clean surfaces ready for new parts and refinished surfaces. Single stage: clean only, no rinse. Acidic cleaners are commonly used to brighten or etch metals and are effective at removing any mineral deposits or oxidation on surfaces. For long-term rust protection, use POWER CLEAN SP at higher concentration and DO NOT RINSE. CT206B alkaline metal cleaner is very an efficient cleaning product for cleaning multiple kinds of metal. Simple, light-rust preventive oils and water-soluble coolants are easily removed with mildly alkaline cleaners at moderate temperatures. Hot water can assist in rinsing; however, care must be exercised so that drying does not occur just before the rinse tank. Cooling Tower Chemicals (Descalers & Biocides), Industrial Cleaning Chemical Brouchure (PDF), High The parts can then be wiped with a damp rag or rinsed off with warm water. Add: No. It is safe for use on all metals and requires no extra steps for most applications. Best for removing oil grease, dirt, dust, and even carbon deposits, May include built-in rust inhibitor to prevent corrosion on susceptible metals. [Log On], The Voice of the Finishing Industry since 1936. The cleaning method can vary depending on the contaminant to be removed, the amount of material involved, the possible need for an automated process and the overall effect on subsequent operations. Crater and Lithium grease, dirt and dust. All Rights Reserved. Hb```f``AXCAF 7zi2|(bzC i\goZ]}%< 2+M)TH1/5:}*[IozPr-Lo7 R 4, endstream endobj 156 0 obj 159 endobj 148 0 obj Alkaline cleaners are classified by their pH level ranging from 8.5 to 14.0, and may vary by the amount of caustic agents that are used. Learn more about the Alconox Inc. suite of detergents. Alkaline cleaners are specifically formulated chemical blends consisting of alkaline salts, wetting agents and sequestrant (chelating) agents. The Crest alkaline cleaners are formulated with specific surfactants and wetting agents allowing them to work quickly and efficiently to remove unwanted soils, oils, and greases from the surface and crevices of the substrate. Are TGIC-Free Powder Coatings Right For You? View Desktop Version. For more information about any one of our Alconox Inc. detergents, consult the technical bulletinfor each product. Three stage: clean, rinse, rinse. Gregg Sanko, Senior Chemist, Oakite Products, Inc. Wetting agents (surfactants and synthetic detergents) aid in removing contaminants by lowering the surface tension of the solution, allowing the cleaner to get under the contaminant and displace it from the metal surface. They provide some protection for soft metals and tie up hard water ions, preventing them from interfering in the cleaning process. /Im1 154 0 R endobj >> This is a regular occurrence where gas and diesel engines are broken down for major service and repair. 2 << /Rotate 0 /Font << /CropBox [ 0 0 622.0799 1013.759 ] /F12 150 0 R The cleaner must also be suitable for the mechanics of the operating system. Phosphates have slightly lower alkalinity values (pH 9.5 to 11.5) and provide more detergency than the other builders listed. Equipment options include immersion tanks, automated cabinet spray equipment with three indexed cycles (wash, rinse, and conditioned rinse), conveyorized spray, auger wash and ultrasonic. /Parent 144 0 R This method is cost-effective, and disposal of the spent material is easy. An immersion tank should be used for low-volume or batch work. was established in 2005. &J 2 AOT kE ajtu/ lCG0'D-D rDtGG@ B C!8 AL DavT '(M! Types of Detergents for Vacuum Cyclic Nucleation (VCN). Stage three can use deionized water for spot-free parts and/or incorporate a water-soluble rust inhibitor if needed. 155 0 obj << /S 148 /L 192 /Filter /FlateDecode /Length 156 0 R >> stream 146 0 obj Contact the Alconox Inc. critical cleaning experts with your detailed questions. 2022 Lincoln Chemical Corporation. stream Silicates provide medium alkalinity (pH 11 to 12.5) and contribute to detergency. Speciality Cleaner for MS-Steel, Cast Iron, Carbon Steel metals Free Consultation to help you with your cleaning needs. /S [ 0 4219 0 2584 ] Jet Spray Low Foam Cleaner, 1 Stage Lets discuss! Mildly alkaline carbonates (pH 9 to 9.5) are mainly used to neutralize acidic contaminants. Surfactants have one end that is soluble in water (hydrophilic) and one end that is soluble in oil (hydrophobic). Both phosphate-based and zirconium coatings have their advantages, but zirconium is fast becoming the pretreatment of choice. 8, First Industrial Zone, Xiekeng Road, Longgang Street, Longgang District, Shenzhen. /Type /Catalog Liquids are easy to use and can be automated. Copyright document.write(new Date().getFullYear()); Crest Chemicals. An immersion tank, automated spray cabinet equipment with rinse cycle, conveyorized spray, auger washer or ultrasonic equipment may be used. Caustics (KOH, NaOH), the most common type of alkalinity builders, are highly alkaline (pH 12 to 14). >> endobj Soil is defined as matter out of place. Cleaning principles. endstream endobj 1 0 obj << /Type /Page /MediaBox [ 0 0 620.15955 1012.79993 ] /Rotate 180 /CAPT_Info << /R [ 0 8440 0 5168 ] /S [ 0 4215 0 2576 ] /Rz [ 300 300 300 300 0 0 ] /SK (11201_00001b)>> /Contents 2 0 R /Resources << /XObject << /Im4 5 0 R /Im17 7 0 R /Im12 9 0 R >> /ProcSet [ /PDF /ImageB ] >> /CropBox [ 0 0 620.15955 1012.79993 ] /Parent 144 0 R >> endobj 2 0 obj << /Filter /FlateDecode /Length 3 0 R >> stream Another equipment option is ultrasonic. Concentrated, environmental friendly, non-flammable, safe-to-use cleaning product. Most cleaning applications will involve an alkaline cleaner or a combination of an alkaline cleaner and an acidic cleaner. The term "alkaline builders" covers a broad group of chemicals: caustic soda (NaOH), caustic potash (KOH), phosphates, silicates and carbonates. However, this stainless steel cleaner can also clean all ferrous and non-ferrous metals. /MediaBox [ 0 0 622.0799 1013.759 ] However, for discussion purposes, simple waxes, vegetable oils and animal fats, which may have been applied to facilitate processing operations or rust prevention, may be included. SEND YOUR COMPONENTS TO US. /Nums [ 0 140 0 R << We are very satisfied with the custom solution using POWER CLEAN SP 24. Excellent Aqueous based concentrated alkaline Non Ferrous Cleaner / Degreaser. Copyright To request any Alconox Inc. detergents for free, please complete the questionnaire at Get Sample. 532 Use tab to navigate through the menu items. << Find Alconox Inc. technical support, validation and regulatory documents. The concentrate is dissolved in water and, in combination with mechanical action and temperature, generally removes most contaminants. These alkaline salts also neutralize acidic contaminants and aid in dispersing oils. Our chemicals are specially formulated for industrial ultrasonic, immersion, and spray cleaners that remove a variety of contaminants such as machining lubricants, oils, dirt, polishing compounds, greases, and lapping compounds. Cleaning is an essential part of the finishing process. Use it with your ultrasonic cleaner or spray wash equipment or immersion tank or manually, this product WORKS!!. Wash Cleaner, Use with Ultrasonic, Spray wash, Immersion e.t.c, Speciality cleaner for MS-Steel, Carbon Steel & Cast Iron, Concentrate Aqueous Cleaner (use diluted). All rights reserved. /S /D _J~R-@8]}U hRG. While introducing new technologies, it is committed to independent inno Hello, Find us with the followings, Keep in Touch: CopyRight 2020-2021 Shen Zhen Tian Yue New Material Technology Co.,Ltd All Right Reserved. In todays competitive word keeping your component bins clean is as important as keeping your components clean. POWER CLEAN - SP has been specially formulated for low-foam cleaning with additional corrosion protection for an extended period of some weeks. >> In case of dry oil, grease, polymers, adhesives or inks, soak the parts in this alkaline cleaner until the residues are removed. This Alkaline Industrial Soft Metal Cleaner / Degreaser removes oils, dirt, grease, dust e.t.c from Aluminium, Copper, Brass e.t.c easily and quickly without harming the metals. /Rz [ 300 300 300 300 0 0 ] Please note that at Alconox Inc, we may use cookies to enhance your experience and improve site performance. This alternative to TGIC-based polyester powder coatings offers similar performance and enhanced transfer efficiencies. These chemicals supply the alkalinity for the cleaner. For further assistance please fill out the form at Ask Alconox or email us at cleaning@alconox.com. 149 0 obj << /Type /FontDescriptor /FontName /Arial-BoldMT /FontBBox [ -250 -250 1075 1000 ] /Flags 32 /CapHeight 724 /Ascent 905 /Descent 212 /StemV 153 /ItalicAngle 0 /XHeight 506 /Leading 33 /AvgWidth 479 /MaxWidth 1242 >> endobj 150 0 obj << /Type /Font /Subtype /TrueType /BaseFont /Arial-BoldMT /FirstChar 0 /LastChar 255 /Encoding /WinAnsiEncoding /FontDescriptor 149 0 R /Widths [ 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 278 333 474 556 556 889 722 238 333 333 389 584 278 333 278 278 556 556 556 556 556 556 556 556 556 556 333 333 584 584 584 611 975 722 722 722 722 667 611 778 722 278 556 722 611 833 722 778 667 778 722 667 611 722 667 944 667 667 611 333 278 333 584 556 333 556 611 556 611 556 333 611 611 278 278 556 278 889 611 611 611 611 389 556 333 611 556 778 556 556 500 389 280 389 584 750 556 750 278 556 500 1000 556 556 333 1000 667 333 1000 750 611 750 750 278 278 500 500 350 556 1000 333 1000 556 333 944 750 500 667 278 333 556 556 556 556 280 556 333 737 370 556 584 333 737 552 400 549 333 333 333 576 556 278 333 333 365 556 834 834 834 611 722 722 722 722 722 722 1000 722 667 667 667 667 278 278 278 278 722 722 778 778 778 778 778 584 778 722 722 722 722 667 667 611 556 556 556 556 556 556 889 556 556 556 556 556 278 278 278 278 611 611 611 611 611 611 611 549 611 611 611 611 611 556 611 556 ] >> endobj 151 0 obj On the other hand, phosphate and phosphate blends along with blends of caustics and silicates are relatively easy to rinse. They saponify fats and work with surfactants to disperse contaminants. Generally, acidic cleaners are also ideal for removing any acid labile substances: salts, starches, carbonates, and insoluble hydroxides. << If not immediately rinsed, these contaminants can redeposit on the part and become difficult to remove. Stainless Steel Cleaner that works very effectively in different types of SS materail (304, 316). Search the Alconox Inc. Technotes Library to find helpful tips and critical cleaning FAQs. Immersion cleaners normally require different surfactant systems than spray cleaners. Conversion Coatings: Phosphate vs. Zirconium. >> The Crest alkaline products come in both liquid and powder forms and are long lasting, powerful cleaners. Copyright 2022 Alconox Inc. All Rights Reserved |. Low or No Foam Spray Cleaner and Degreaser which provides exceptional cleaning results in conjunction witha hi jet spray cleaning machine. Excellent Concentrated Industrial Floor Cleaner that be further diluted and used to remove oil, grease, dirt that have been built up in your floor shop. /S /D endstream This safe-handling alkaline cleaning solution can be used for non-corrosive cleaning. 220. >> >> endobj They also buffer solutions to maintain a specific pH range. It is crucial to take into account that the type of cleaner in your application must satisfy these factors to be the most effective: Looking for a cleaner for a specific application? >> >> 152 0 obj The rinse must remove these unwanted materials and not interfere with subsequent operations. Speedy Growth in EV Batteries Spurs Cleaning Technology, Integrating Industry 4.0 Solutions Into Your Coating Operation, The Benefits of Benchmarking Surface Quality in Manufacturing. Ultrasonic Cleaner, Spray WE WILL CLEAN AND SEND IT BACK TO YOU, SO YOU CAN VALIDATE OUR CLEANING. Caustics and silicates, two major ingredients of cleaners, are poor rinsers. Chautauqua Chemicals industrial metal cleaning chemicals consist of alkaline, acidic, and neutral pH solutions for cleaning, pretreatment, metal finishing, and manufacturing applications. This method should contain inhibition if parts are ferrous steel. We are a cleaning chemical products manufacturer, professional all kinds of industrial cleaning supplier. >> ] Or click here to access each of our detergentsSafety Data Sheets. These constituents remove the contaminants and allow them to be easily rinsed away. This system can produce the cleanest part. << You can use this alkaline cleaning solution for a hand wipe, in a solution spray and even mechanical or ultrasonic agitation to enhance its cleaning effectiveness. Concentrate form also needs to be considered. Filtered hot air may be used to dry out the parts. Will remove oils and dirt but best used for removing scale, rust, oxides, and tarnish, Some acidic cleaners can be used to passivate stainless steel, Matching which acid will be best for certain applications depends on oxide levels on the substrate. deflocculation - disperses contaminants into very fine particles that are suspended in the cleaning solution. Deciding whether to go acid vs alkaline cleaner (or both) for your application? POWER CLEAN - SP is low foaming and a slightly alkaline pH degreaser/cleaner for use in manual, ultrasonic, spray wash, immersion and several other machine cleaning applications. Do you have specific cleaning challenges? These Alkaline cleaners will etch reactive metals at higher pH ranges and can give a superior profile for coatings such as liquid paints and powder coatings. POWER CLEAN SP helped resolve the issue. An automated cabinet spray washer is more efficient for low-volume batch work, while a conveyorized spray is more efficient for high-volume, continuous production work. % Oil, by definition, is a petroleum-based product. POWER CLEAN-[SP] is a very effective metal degreaser that removes Oil, Grease, Dirt e.t.c from metals surfaces very easily and quickly with strong rust prevention. Degreasing chemicals will be used normally at high temperatures, Unit No. Particulate matter is finely divided contaminants present on the surface of the substrate to be cleaned, including smut, pigments, drawing materials and shop dirt. :!a~hwp5O^NzN]6ol-uUr>`vCki!? $OhlS]zv|;wk bUO4R ]D[?a~!:h=Vt9>'I{z(2:7]C2_.|ZTj[oJR^I.}+} /SK (11201_00001a) Gregg Sanko, Senior Chemist, Oakite Products, Inc. provides an overview of the alkaline cleaning process. /Pages 141 0 R /XObject << It is a chemical high-tech enterprise integrating R & D, production and sales. Double rinsing is common, using either deionized water for spot-free parts or adding a corrosion inhibitor to the final rinse if rusting is a problem. /CAPT_Info << POWER CLEAN SP aqueous/alkaline degreaser and cleaner is supplied as a liquid concentrate that you can dilute with water in 1 - 15% concentration by volume depending on the contamination and at an operating temperature range of 40 to 50 degree Celsius. /ProcSet [ /PDF /Text /ImageB ] Regardless of the type or category, all cleaners remove contaminants from a substrate by one or more of the following principles: Materials to be removed are classified into two general categories: oil and particulate matter. 2022 Privacy Policy It should be skimmed frequently to remove floating oils, extending cleaner life and preventing redeposition. This is particularly important with aluminum, zinc and certain exotic metals. One of the best products in the market today to clean using water and prevent rust. This extends cleaner life and prevents redeposition. H4AjC1DO;H,[fe{~!OM-y dItn_1Gb`2IaQkF\L s%=.(GBgRR`H/XsyKU!!.$:`K' 9 endstream endobj 3 0 obj 179 endobj 4 0 obj 1502 endobj 5 0 obj << /Type /XObject /Subtype /Image /Name /X /Width 696 /Height 168 /BitsPerComponent 1 /Intent /RelativeColormetric /Decode [ 1 0 ] /ColorSpace /DeviceGray /Filter /CCITTFaxDecode /DecodeParms << /Rows 168 /Columns 696 /K -1 /Uncompressed true >> /Length 4 0 R >> stream Automotive oil, lapping oil, honning oil, mineral oil, vegetable oil and polybutane oil. We have a full line of aqueous cleaners that are made to work on most substrates include ferrous metals and non-ferrous metals including aluminum. Contact us today. The cleaner must be formulated to effectively remove the contaminants it will encounter. Typically, a multi-stage rinse is used to ensure all contaminants have been removed. solvent action - enables the cleaner to dissolve oils present on the metal surface; saponification - chemically converts drawing compounds (organic oils and fatty acids) into water-soluble soaps that can add to cleaning efficiency; detergency - surface active agents, or surfactants, reduce the interfacial tension between solution and contaminant, enabling cleaning solutions to better penetrate and displace contaminants from the metal surface; emulsification - surfactants in the cleaning solution suspend contaminants in the aqueous phase for easy rinsing; and. The rinse should also be skimmed and changed frequently, and a rust inhibitor may be added as well. We had corrossion issues after cleaning our mild steel and carbon steel components in our water ultrasonic cleaner. It cleans and shines stainless steel quickly. 19, Keytuo Industrial Estate, No. /Filter /FlateDecode Contact us any time! From stubborn oils and greases to tenacious soils and corrosion, Lincoln Chemical has a solution for your toughest metal cleaning requirements. endobj Once the contaminant is in solution, the wetting agent creates an emulsion, preventing redeposition onto the part being cleaned. 19, Keytuo Industrial Estate, No. You will not see any white patches or white rust with this excellent cleaner. Two stage: clean and rinse. Cooperates with large scientific research institutes. https://www.indiamart.com/metritchemicals. /L [ (English US) ] Prevents Flash Rust after effectively cleaning using water. /CAPT_Info << Care should be taken to keep concentration, pH, time, and temperature of the cleaning solution at correct levels to obtain the desired results. >> %PDF-1.3 Stage one should be skimmed, while the stage two rinse should be kept clean by overflowing. Since most soils are acidic, alkaline cleaners are very effective. 147 0 obj They inhibit attack on soft metals, but they become insoluble at a pH less than 10. /R [ 0 8448 0 5184 ] /D [ [ ] [ (Default) () ] ] /Resources << endobj >> Remember these basics about alkaline cleaning when you are researching your next cleaning system. High-alkalinity products saponify fats and vegetable oils into soluble soaps. This guide provides finishers an overview of cleaners, the differences between them and discusses what to look for in choosing an effective alkaline cleaner. These include: oils, fats, greases, proteins and an array of other soils. As the substrate leaves the cleaner stage it carries spent cleaner, emulsified soils and other contaminants. We tried many product unsuccessfully. We offer a full line of alkaline and neutral pH cleaners for nearly every application. Now we are able to clean the mild steel & carbon steel components nicely with no rust for more than 12 hours before we send it to platting. Copyright 1996-2022 IndiaMART InterMESH Ltd. All rights reserved. This allows the surfactant molecule to create an oil-water emulsion that is easily rinsed away. A: There are some key differences in choosing the right detergent for your cleaning needs; the pH of a detergent is one dividing line. Contact us any time:cleaning@alconox.com. 220 Andheri East Mumbai - 400059, Maharashtra, India, , 25, Unit No. It is an alkaline cleaner used for industrial cleaning. Roovel Solutions build us a custom solution for us to delivery the results we needed with our cleaning machine. Typically, a high-alkaline product with a good oil-solubilizing surfactant package is needed in conjunction with high temperatures. This type of builder is not safe for use on soft metals like aluminum and zinc. To select a cleaner it is important to consider which metal(s) will be processed to prevent attack of the substrate. 153 0 obj 88 endobj 154 0 obj << /Type /XObject /Subtype /Image /Name /X /Width 72 /Height 48 /BitsPerComponent 1 /Intent /RelativeColormetric /Decode [ 1 0 ] /ColorSpace /DeviceGray /Filter /CCITTFaxDecode /DecodeParms << /Rows 48 /Columns 72 /K -1 /Uncompressed true >> /Length 153 0 R >> stream HlS[o0s|d&q!d6dL{s)+"%V]]5C;]M4tu]-(pDR@ZzKb+~zI>jX+" (U K.B=V\bV9)BQV_vD$-HlVOpVY+CYCpr,s+Ve_Wa5G-9omi#lhp5}]6 Yz_>ib?wmhePM*nmtK=D|F'qB5|^A1S4q,9~!G!\PfZ??DW7?nZ"9S?zxrnhmq.lj>TCHIvJ>98Hi4U=O.5~1u M6Y1oW ! << All round Industrial Cleaner / Degreaser that very effectively removed Oil, Grease, Dirt, Dust very FAST!. /Length 532 Our experts share specific questions about zinc phosphate and pretreatment. Our products have been field-tested and proven highly effective in multi-stage systems, agitated immersions, high pressure and steam wand applications, mass finishing equipment, soak tanks, general purpose washers, and solvent replacement systems. >> Alconox Inc. offers acidic and alkaline cleaners for pharmaceutical, biotech, medical device, healthcare, precision manufacturing and various other industries. Sulfur-based cutting fluids and coolant oil. An important part of the cleaning process is the rinse stage. POWER CLEAN Bin Washing Cleaner is an exceptional cleaner that can remove dirt, oil, grease e.t.c very fast. To learn more about our cookies, how we use them and their benefits, please read our Cookie Policy. They owe their detergency, or cleaning ability, to the displacement of contaminants by surface-active materials and alkaline builders.

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